Build A 3D printed Telegraph Key

Some one asked me to share  the files for my  3D printed telegraph key. So I am going to do that.

Here is a link to the STL file for the key parts.

https://www.adrive.com/public/GWBRqy/Code_key_stl

There are 3 files that print the base, key and upper bracket separately. All of the holes are included but they are undersized. Some you will drill larger and others are tapped.  There is a horizontal hole in the key to run a wire back from the top key contact and the same is true for the base. I printed at 100% fill using ABS. HIPS would work well also. The magnetic damping instead of a spring works really well. The 4-40 contact screws need to be filed flat after being nipped to size.

Required Hardware:

2″ of brass 1/8″ rod  (for hinge point)

2     3/8 6-32 screws  (front legs)

2      1/2 6-32 screws (mounting upper bracket)

3     3/4 6-32 screws (Key adjustment and back legs)

7     6-32 nuts

2     6-32 knurled nuts

2     1″ 4-40 screws (for key contacts and holding magnets…will be trimmed)

2     4-40 nuts

misc  4-40 washers for spacing adjustment

2    .6″ diameter rare earth disc magnets with center hole

24  gauge scrap wire

 

bottom view

Bottom View

top bracket

Top Bracket

contact view

View of Magnets and Contacts

code key side

Side View

code key back

Back View

 

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